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Coffee processing workers may need ongoing medical treatment

On Behalf of | Feb 2, 2016 | Workplace Illnesses |

Researchers at the National Institute of Occupational Safety and Health recently reported on the dangers of diacetyl and the substitute 2,3-pentanedione. Workers in various processing facilities nationwide, including here in Colorado, are at risk of developing an irreversible lung disease called bronchiolitis obliterans that may require life-long medical treatment. This occupational illness is also called popcorn lung. The chemicals apparently cause scarring and constriction of a worker’s airways, and the symptoms include coughing, wheezing and breathing difficulties that may develop into more severe problems.

At-risk workers include those working at microwave popcorn processing plants, where diacetyl or its substitute is used to flavor the popcorn. This chemical is apparently also present in E-cigarettes, and research has indicated that workers who are present where coffee beans are ground, flavored, packed and stored are also at risk of contracting the lung disease. NIOSH says five coffee processing workers are known to suffer the condition, and researchers have subsequently determined that elevated levels of these dangerous chemicals are present in the air in coffee processing plants.

Recommendations by the agency include regular monitoring of the air quality in areas where coffee beans are processed, and developing strategies to protect workers such as changes to the ventilation system and engineering controls. NIOSH says until effective intervention programs are established, workers may be required to wear fit-tested respirators as protection. Also, programs of medical surveillance to monitor the breathing of workers may serve as prevention.

Any Colorado worker who has contracted an occupational disease is entitled to pursue compensation for ongoing medical treatment. Benefits claims may be filed with the workers’ compensation insurance system, but proving that an illness is work-related may be difficult, especially when it is a condition that developed over time. An experienced workers’ compensation attorney can provide the necessary guidance in obtaining the necessary medical documentation to substantiate a workers’ compensation claim for an occupational disease.

Source:, “Coffee processing workers may be at risk for ‘popcorn lung,’ NIOSH says“, Jan. 27, 2016


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